KHC
CFW (Continuous filament winding) machine, is designed to manufacture GRP Pipe (Glass reinforced polyester pipe) with high production Speed and wide range of products. CFW machine is PLC base which have full control on all device of machine during Production of pipe. This advance machine producing pipes by using multi technology like Filament winding technology, multi layer composites structure, Fast Cross-link polymers and etc.
CFW Machines is Ideal choose where require high production capacity for producing GRP pipes with range of from 250 mm diameter up to 4000 mm diameter, pressure class between 1 up to 32 bar and stiffness class between 1000 up to 10000 Pascal. This machine production pipes specially use for Potable water transport, raw water transport, sewerage collection systems, irrigation water transport systems, wide range of industrial liquid material transport applications, petrochemical transport line both at undergrand and aboveground installation
The glass fiber laminate is applied onto the moving mandrel according to the following procedure: firstly a release film, e.g. polyester film, is wound on the mandrel, followed by a c-veil, both of them supported by proper winders. Glass roving, together with chopped glass, sand aggregate and polyester resin, is applied simultaneously in predetermined positions, according to design specifications. Finally, a layer of surfacing veil is applied.
According to the process philosophy, the inner layer provides the required chemical resistance, while the material applied over the liner layer represents the mechanical resistant outer layer. The pipe’s layers can easily be made in compliance with the appropriate design by controlling the quantity & sequence of various materials applied. After the curing, the pipe is automatically cut and calibrated to the required length by a suitable cutting unit. The laminate building-up can be easily made in compliance with the appropriate design by controlling the amount and position of various materials applied.
Pipe Diameter: From 250 up to 600/1200 mm
Pressure Range: From 1 up to 32 bar
Stiffness Class: 2500, 5000 and 10000 Pascal
Machine Width: 10 meter
Machine Length: 26 meter
Machine Height: 5 meter (under crane hook)
Max. Power Supply: 3 x 400 V / 50 Hz
Max. Power Consumption CFW 1200: 100 Kw
Max. Compressed Air Consumption: 6 bar - 2 m3/min
1 control captain
1 chopper operator
1 roving operator
2 Mylar, “C” veil and roller operator
2 roving rack operator
Pipe Diameter: From 250 up to 2600/3000 mm
Pressure Range: From 1 up to 32 bar
Stiffness Class: 2500, 5000 and 10000 Pascal
Machine Width: 12 meter
Machine Length: 29 meter
Machine Height: 7 meter (under crane hook)
Max. Power Supply: 3 x 400 V / 50 Hz
Max. Power Consumption CFW 2600: 170 Kw
Max. Compressed Air Consumption: 6 bar - 6 m3/min
1 control operator
1 chopper operator
1 roving operator
2 Mylar, “C” veil and roller operator
2 roving rack operator
Pipe Diameter: From 300 up to 4000 mm
Pressure Range: From 1 up to 32 bar
Stiffness Class: 2500, 5000 and 10000 Pascal
Machine Width: 15 meter
Machine Length: 29 meter
Machine Height: 7 meter (under crane hook)
Max. Power Supply: 3 x 400 V / 50 Hz
Max. Power Consumption CFW 4000: 200 Kw
Max. Compressed Air Consumption: 6bar - 8 m3/min
1 control captain
1 chopper operator
1 roving operator
2 Mylar, “C” veil and roller operator
2 roving rack operator
It is ideal choice when the GRP pipes are used for water transmission and distribution, desalination plants, cooling systems in power plants, irrigation projects and sewage systems.
LINE CAPACITY:
The production machine capacity is 200 km/year of DN 800 mm PN 6 bar pipe (based on 300 production days / year, three shifts).
High production speed up to 40 meter per hour with constant level of pipe quality during production cycle
Online monitoring of live production summery and instrument statues
CONTROL SYSTEM:
C.F.W Machine powered by a fully PLC base control system. All machine instrument, operations and dosing systems are controlling by computer.
Powerful archiving which provide all production data consisted of product design, amount, date production speed and machine calibration specification available in computer archive.
DESIGN SOFTWARE:
PC Software for design pipe and sleeve coupling that allow engineer to adjust pipes according customer requirement with different raw material
