Introduction:
Laboratory Equipment for the composite pipe production includes laboratory glasswears, testing equipment and Testing methods according to different international Standards.
Detailed Description of Laboratory Activities:
- QUALITY CONTROL ON RAW MATERIALS
- QUALITY CONTROL DURING PRODUCTION PHASE
- QUALITY CONTROL ON FINISHED PRODUCTS
RAW MATERIALS QUALITY CONTROL
there are width range of test on raw material to reach the standard GRP pipe with constant quality. some of these tests are mention as below:
- Resin Density (ASTM D 792)
- Resin Viscosity (ASTM D 2393)
- Resin Gel time (ASTM D 2471)
- Resin Peak temperature (ASTM D 2471)
- Resin Monomer content (DIN 16945)
- Resin Acid number (ASTM D 1639)
- Resin Volumetric shrinkage (ASTM D 2566)
- Resin Elongation at failure (ASTM D 638)
- Fiber Mass control (ISO 3374)
- Fiber Moisture content (ISO 3344)
- Fiber Organic content (ISO 1887)
PRODUCTION PHASE QUALITY CONTROL
- DIMENSIONAL CHECK : According Construction Specification
- WALL THICKNESS : According Construction Specification
- MATERIAL TRACE ABILITY : for raw materials and for finished product
QUALITY CONTROL ON FINISHED PRODUCTS
- Ultimate Tensile Strength, Unit Modulus and Shear Strength According BS 4994
- Visual inspection of cut out pieces According ASTM D 2563 II
- Resin / Glass Percentage According ASTM D 2584
- Final Thickness and Dimension Measurement According Construction Specification
- Stiffness test According BS 5480
- Barcol Hardness According BS 2782 or ASTM D 2583
- Pressure hydro-testAccording BS 5480 and client requirements
- Different Long Term test in physical & chemical factores to determine production performance
Optional Add-on:
suggests and in case assists to obtain quality assurance certificate in accordance with EN ISO 9001.
Area requirements:
Pipe hydro test machine Width = 8 meter
Pipe hydro test machine Length = 10 meter
Pipe hydro test machine Height = 6 meter
Utilities requirements:
Maximum Power Consumption = 25 kW
Maximum Compressed Air Consumption = not require
Operators requirement
One person as supervision for all Test Equipment
Three person as operator per shift